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How to Create Hydraulic Fractures
Certainly any of a variety of methods can be used to create horizontal hydraulic fractures, and FRx has experience in most.  Furthermore, we are willing to fine-tune methods to most effectively satisfy project and site constraints.  The site-specific factors that weigh in selection of methods include target depths for the fractures, remedial processes to be used, surface access, subsurface obstructions such as utilities or existing wells, schedule, budget, etc.  Since no two projects are identical, a description of fracturing methods for a hypothetical site may not be representative. 

The following steps describe what is perhaps the simplest method for creating hydraulic fractures. This is especially effecting in cohesive soils at depths as great as 75 feet. Click on the thumb nail sketches for larger schematics.

(1) Push casing equipped with a drive point to desired depth.  Either hammering or direct push can provide the requisite force.  If convenient, a pilot hole may be drilled to a depth a few feet above the fracture target zone.  Also, a small diameter soil core may be taken through the target zone prior to installation of the casing. 

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The casing should be inserted at least 1 ft into native soil, so that stress induced by lateral displacement of soil can effect a sufficient seal for subsequent fracturing pressures.  The drive point can be designed to include a sump or rat-hole, which permits subsequent installation of a pump below the level of the fracture. (Sump not shown in this sketch)
(2) Expose a short cylindrical wall of soil by either (a) displacing the drive point downward by a few inchesof (b) retracting the casing a few inches.

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(3) Cut a fracture initiation notch by directing a high-energy jet against the cylindrical wall that is exposed above the drive point.  Cuttings from the jet fill and overflow the casing and are collected at the surface for proper disposal.  By rotating the jet in the horizontal plane, the largest possible notch can be created.

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(4) Nucleate the fracture by applying pressure to the well and notch. The disc shape of the notch focuses stress along its perimeter, and the fracture nucleates along that edge.

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(5) Propagate the fracture to desired size by injection of slurry of granular material in a suitable carrier fluid.  Rheological properties of the carrier fluid allow it to suspend large concentrations of solid particles yet permit the slurry to flow when pumped. Fluid and solids are mixed prior to pressurization. Generally positive displacement pumps are best suited to granular slurries, so propagation usually is conducted at constant volumetric rate.

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(6) Monitor process and geophysical parameters to facilitate interpretation of resultant fracture form.  Common measurements (referenced by lowercase letters) include:  (a) Pressure provides real-time information about fracture orientation because horizontal and vertical fractures generate distinctly different signatures in pressure logs. (b) Upward displacement of the ground surface (also known as heave or uplift) observed by use of surveying equipment.  The observation station is placed well outside the expected radius of the fracture and remains stationary.  (c) Angular deformation of the ground surface as measured by tiltmeters. Small changes in surface orientation, which may be critical under some structures or equipment, can occur without significant uplift, so tiltmeters can provide assurance of adequate fracture control. (d) Measurement of electromagnetic potential or current.  When the injection well and fracture fluid are excited electromagnetically (not indicated in the schematic), the resultant field can be measured by an appropriate sensor.  An inversion algorithm that is calibrated for the properties of the soil matrix and fracture material can be run on a suitable computer to obtain a real-time description of fracture form.
Click for schematic and photos of typical equipment